On Wed, 10 Dec 2003 01:49:24 -0000, "Pete Biggs"
Post by Pete BiggsPost by BaCardiSheldon "Won't Fit" Brown is wrong!!!!! WRONG!
Calm down :-) You're not right either.
Post by BaCardiYou can put a 1 1/8"
fork into a 1" head tube. A 1" head tube is actually 1 1/4" (aka
31.8mm) in diameter.
The internal diameter of a road bike head tube I've measured is 29.6mm.
Over 1 1/8" but not a lot of room to spare. I suspect IDs vary according
to material and design.
Post by BaCardiIt is called a 1" head tube because head tubes
of that size were made to fit the 1" steerer tubes of forks. This was
before mountain bikes started using 1/18" steerer tubes. So, a 1"
head tube has, in reality a diamter of 1 1/4"!
The 1 1/8" steerer of a fork will easily fit into a 1" fork!
There's got to be a good reason 1 1/8" forks aren't rutinely used in "1
inch" frames (otherwise I'll have one if ever I upgrade to a full carbon
job). It'll be interesting to read the other replies to your post. I'm
wondering about the headset and its bearings. Would you need a 1 1/8"
headset with adaptor? Could that work with 1 1/8" forks?
Look at the bearing dimensions. The shoulder of a 1 1/8" headset
can't fit into the ID of the 1" head tube. Some 1" head tubes might
have enough space inside for the 1 1/8" steerer tube to be passed
through without the bearing cups installed, but that's irrelevant.
The bearings are necessary, and the 1" headset bearing assemblies most
certainly will not fit on a 1 1/8" steerer.
The 1 1/8" steerer, at the lower end, is 29mm in OD. (Yes, at the
upper end, it's 28.6, but that's only one of the two places where the
dimension must be considered, and the lower end is the one where the
problem arises.) The 1" bearing cup's shoulder is 30.2mm in OD. This
leaves 1.2mm of difference in diameter. About 0.5mm of clearance is
needed to allow for deflection under load; that leaves just 0.7mm of
diameter for the shoulder, or a shoulder thickness of .35mm, which is
about 0.014"; fourteen thousandths of an inch is probably not enough
material to keep that shoulder from shearing off under the compression
load of the interference fit, let alone the stresses of riding.
No, there is a reason why no one sells an adapter bearing set to fit a
1 1/8" steerer into a 1" head tube. It's because it really won't work
for very long. Yes, with a lathe, the inclination, and the time, I
could make a bearing set that would allow this miscegenation to be
accomplished. I wouldn't make it, though. It would break.
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